Providing effective process solutions since 1994

Integral Logic

Automation and
Process Control

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Our Services

Our services include automation system design, process system design, electrical system design and CAD, PLC/HMI/SCADA programming, industrial networking and IT/OT solutions, datalogging, CAD drawing, Trade Waste facilities and much more. Click on a service below to view more about what we can offer.

CAD & Switchboard Manufacture

With new processes comes a need for new switchboards.  Integral Logic has the capability to build you a new switchboard to fit to a new site, or to put in place of an old panel.  We can design, CAD, build and test switchboards ranging from small remote I/O islands to larger MCC distribution panels.

MES & Industrial IT/OT

Industrial IT systems such as PLC’s, SCADA and MES software systems work synergistically to improve the usability and operations of your plant.

Integral Logics implementation of MES systems specifically enable improved visibility throughout the entire manufacturing process. MES bridges the connection between the plant floor control systems and the ERP systems to provide a seamless and transparent workflow that improves plant efficiency, safety and profitability.

With MES production data can easily be tracked to make ordering and tracking of ingredients and plant maintenance simple which improves over all plant efficiency, reducing waste and increasing profits.

Integral Logic provides dedicated process networks so that production can run independently of enterprise networks without interruption. This allows for disruption free, efficient manufacturing processes that makes sure production is maximised and your customers happy.

We can provide:

  • Web based SCADA/MES systems
  • Monitoring of Control/Plant
  • Monitoring of Overall Equipment Effectiveness (OEE) and Downtime
  • Determine equipment effectiveness
  • Monitor effectiveness of process improvements
  • Interface with higher level business software (ERP) and Databases
  • Track and Trace
  • Recipe Systems

 

Automation PLC/HMI

At Integral Logic, we specialise in PLC and HMI design/programming.

We provide services for Allen Bradley, Schneider, Siemens, plus many more PLC systems incorporating HMI development from but not limited to Ignition, CITECT and RSView SCADA

You cannot control a process if you don’t understand it which is why one of our key strengths in the PLC/HMI field are the ability to understand processes and machinery. This ensures there is minimal disruption to your production schedule and your profits are maintained throughout the whole process.

At Integral Logic attention to detail, documentation, customer focus and the desire to make the process as easy to operate and maintain as possible is something we take pride in. Ensuring that you, our customers, have the solution you are looking for.

We offer services on the following (and more):

PLC

  • Allen Bradley (Rslogix 500, Rslogix 5000, Studio 5000)
  • Schneider Electric (Concept, Unity Pro)
  • Omron (CX Programmer)
  • Siemens (Step 7)
  • Square D
  • Modicon 984
  • Can program in all IEC61131-3 PLC Languages as well as Classic Ladder.

HMI

  • Allen Bradley (Panelbuilder32, RSView Studio)
  • Schneider Electric (Vijeo Designer)
  • Exor (jMobile, Designer 6)
  • Uticor (EZSeries)
  • Redlion (Crimson 2, Crimson 3)

SCADA

  • Schneider (Citect (3.5 up to 7.4, 2015))
  • Allen Bradley (RSView/Factory Talk View)
  • Inductive Automation (Ignition)

Process, Hazardous and Safety Solutions

Integral Logic provides process solutions that enable your manufacturing processes to run smoother and more profitable. By working with you, our client, together we identify ways to improve your business and implement the appropriate technology to achieve that goal. Technology such as automation systems for new equipment as well as retrofitting to existing equipment and processes, where the foundational components are still sound, enables more effective and efficient processing techniques.

We provide process solutions that include but are not limited to improving the ease of operation of plant and machinery. Improved traceability of ingredients, Overall Operational Effectiveness (OOE), identify underperforming areas, products and CIP enables superior yields and increased quality control.

Integral Logic provides Safety and Hazardous Environment solutions to our customers by being able to identify potential hazards in your process or facility.  We can offer solutions that you can use reduce or eliminate a problem before it arises.  By using modern safety and hazardous rated equipment, we can turn an unsafe work area into a fully compliant area from start to finish.  Come speak with our CMSE® Certified Machinery Safety Expert (TÜV Nord) Engineer about a safety solution today.

Integral Logic service a diverse range of industries and applications within them, including

Food and Beverage Industries

  • Recipe Systems
  • Ingredient Handling
  • Batching
  • Blending
  • Filling
  • CIP (Clean in Place)
  • Datalogging and Tracking

Meat and livestock

  • Product Flow
  • Waste Management
  • Equipment Safety

Water (Irrigation and  Waste Treatment)

  • General Waste Treatment
  • Dosing Systems
  • Anaerobic
  • Dissolved Air Flotation

Sugar

  • Handling
  • Dissolving, hot and cold
  • Customised software

Grain

  • Transfer
  • Filling and Loaders

Paper

  • Recycling Plant
  • Pulpers
  • De-Inking

Mining

  • Inert Gas Generator
  • Feeder Breaker

Pharmaceutical

  • Fluid Bed Drying
  • Bottle Filling
  • Packaging
  • Purified Water

HV Distribution

  • Distribution Transformer Monitoring & Control

Waste Recycling

  • Waste Material Transfer and Handling

Building Materials

  • Fibre Cement

Safety

  • Equipment Safety Audits
  • Apply Risk Category/Performance Level (PL)
  • Safety System Design
  • Implementation
  • Validation
  • CMSE® Certified Machinery Safety Expert (TÜV Nord)
  • Safety PLC/Controller Based Safety Systems

Hazardous

  • Process Audit
  • Identify Hazardous Areas
  • Design Hazardous Rated Control Systems
  • Implementation
  • Commissioning & Validation

Control System & Equipment Upgrades

By using Integral Logic, your advantage is that we are able to design systems with a multi-disciplined outlook having had experience in a wide variety of equipment and processes. This enables us to understand the entire project from initial concept to implementation. Integral Logic has the capacity to provide services ranging from engineering support through to complete project management, incorporating design and manufacturing such as specialist switchboard construction as well as utilising additional electrical and mechanical contractors where required. Our attention to detail ensures the design, documentation, planning and implementation stages of your project flow seamlessly.

The upgrade of old process equipment is also something that Integral Logic excels at, we have successfully carried out upgrades of old PLC/HMI/SCADA systems to new systems with minimal to no disruption to the process being controlled ensuring no loss of production or profits. Integral Logic have developed systems that enable us to commission new PLC programs with the old hardware still in place, once your new programs have been commissioned then the old hardware is stripped out and the new hardware permanently installed.

Upgrade Today

  • PLC/HMI Upgrade (like for like, or different supplier)
  • Minimal Downtime
  • Reduced Risk
  • Improved Machine/Process Performance
  • Reliability

Send us an enquiry

To find out more about how you can streamline your production and automation with Integral Logic, get in contact, we would love to hear from you.

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